Field Services by Composites USA
Tailored Solutions to Meet Your Preventative Maintenance Needs
Comprehensive Field Service Capabilities
Composites USA is dedicated to delivering exceptional products alongside a satisfying customer experience. Our clients can expect unparalleled product support and service. Our first-class service department offers field installation, modification, and repair services for all of our products.
Our field crews specialize in the installation and maintenance of Composites USA products, including:
- DualGuard 2000
- FRP Piping and Duct
- FRP Tanks, Scrubbers, and Process Vessels
- Furan Tanks and Piping
Our fully trained Service Crews offer comprehensive testing services, including hydrostatic testing, electrical resistance testing for electrically conductive vessels, and spark testing of thermoplastic and elastomer lining systems. Our laminate testing capabilities include physical property testing for % glass, tensile strengths, and flex modulus.
Comprehensive Engineering Services
Composites USA provides complete engineering services supported by engineers credentialed in chemical, polymer, thermosetting, and thermoplastic material disciplines. Our Engineering Services include:
- Drawings of Pipe and Duct Systems
- Design of Piping Systems
- Process Design
- Testing
- Structural Analysis
- Failure Investigation
- Consulting
- Analysis of In-Place Systems
All services are available regardless of geography or project duration. We also offer training for customer-selected contractors.
Test and Inspection Services
Composites USA maintains the manpower, resources, and expertise required to assist in managing your Preventative Maintenance and Risk Management Program. Our qualified technicians perform detailed inspections to ensure the safety and efficiency of your equipment.
Typical Test and Inspection Services include:
- Comprehensive On-Site FRP and Dual Laminate Equipment Surveys
- Preventative Inspection and Maintenance Consultations
- Customized Inspection Frequency Cycles based on:
- Age of Equipment
- Service History
- Current Condition
- Detailed Inspection Reports with Supporting Photos
- Inspection Frequency Reminders
Key Inspection Points:
- Barcol Hardness: To assess the hardness of the laminate.
- Visual Inspection: To identify defects visually.
- Thickness Measurement: Ultrasonic readings to determine remaining thickness.
- Spark Testing: Ensures a leak-free interface between the thermoplastic corrosion liner and the FRP structural thermo-set.
- Physical Property Testing: On coupon cutouts as needed, based on test/inspection information.
Our technicians review inspection results with the customer-appointed site contact and report any equipment issues that should be addressed. This information is provided in the completed Inspection Report.
Emergency Repair Services
In addition to scheduled maintenance and inspections, Composites USA offers 24/7 emergency repair services. Our rapid response teams are prepared to address unexpected issues promptly, minimizing downtime and ensuring the continued operation of your equipment. Emergency services include:
- Immediate on-site assessment and damage evaluation
- Emergency repair and reinforcement of FRP structures
- Temporary measures to mitigate further damage while permanent solutions are developed
- Coordination with engineering teams to devise optimal repair strategies
Our emergency repair services are designed to provide our clients with peace of mind, knowing that expert assistance is always available when needed most.
Client Training Programs
To further support our customers, Composites USA offers comprehensive training programs tailored to the specific needs of your team. These programs cover a range of topics, from basic handling and maintenance of FRP materials to advanced troubleshooting and repair techniques. By equipping your staff with the necessary skills and knowledge, we help ensure your composite systems’ long-term reliability and performance.
We offer training on:
- Proper installation and handling of FRP piping and duct systems
- Maintenance best practices for FRP tanks, scrubbers, and process vessels
- Emergency response procedures for composite system failures
- Detailed inspection protocols and defect identification techniques
- Correct use of testing equipment and interpretation of results
Investing in training enhances the competency of your team, extends the lifespan of your equipment, and reduces the likelihood of costly repairs.
Customized Solutions
At Composites USA, we understand that every client has unique requirements. As such, we offer customized solutions tailored to the specific needs of your project. Whether it’s a bespoke design for a challenging application or a tailored maintenance schedule to maximize your equipment’s lifespan, our team is dedicated to delivering solutions that meet your exact specifications.
Contact us today to learn more about how Composites USA can support your preventative maintenance and risk management needs. Our commitment to excellence ensures that you receive the highest quality products, services, and support in the industry.
Composites USA inspectors are seasoned professionals with extensive experience in the fiberglass and Dual Laminate industries. They participate in industry-specific continuing education programs to stay updated with the latest advancements. Each inspector is fully trained in OSHA safety standards and equipped with all necessary tools to perform our Test and Inspection services safely and efficiently.
Our Commitment
Our goal is to ensure the safety and efficiency of your equipment. By providing a concise plan for maintaining your plant’s critical process equipment, we aim to minimize downtime, maintain a low cost of operation, and maximize the equipment’s useful service life. This commitment is designed to give you peace of mind and keep your operations running smoothly.
Contact Us
Ready to learn more about our Test and Inspection Services or discuss your Preventative Maintenance needs? Contact us today for further information and to schedule a consultation.
About this Process
At Composites USA, our comprehensive approach to maintaining and inspecting your equipment is designed to ensure safety, efficiency, and longevity. Our process begins with an on-site survey of your FRP and Dual Laminate equipment, where our skilled technicians perform detailed inspections using advanced methods such as Barcol Hardness testing, ultrasonic thickness measurements, and visual inspections. We also conduct spark testing to ensure the integrity of corrosion liners. Following the inspection, we compile thorough reports complete with supporting photos and a clear assessment of your equipment’s condition.
In the event of an emergency, our 24/7 repair services provide rapid response to mitigate damage and restore operation swiftly. We offer tailored training programs for ongoing needs to equip your team with the skills necessary for proper equipment management. Our commitment to customized solutions ensures that we meet the unique requirements of your project, all while adhering to stringent safety standards. Through this structured process, we aim to minimize downtime, reduce operation costs, and extend the service life of your equipment, providing you with peace of mind and sustained operational excellence.
Latest Technical Articles
Maximizing Cost Savings: The Impact of DualGuard FM UL Approvals
Uncover how DualGuard FM UL approvals revolutionize cost-effectiveness. Discover key insights on maximizing savings through cutting-edge technologies. Elevate your safety standards while optimizing financial efficiency.
Elevating Safety in Corrosive Environments: The Game-Changing Power of FlameGuard E84 Low Flame Ducting
Dive into the revolutionary world of FlameGuard E84 Low Flame Ducting. Uncover how this innovation reshapes safety standards in corrosive settings, ensuring optimal protection and peace of mind.
Revolutionizing Industrial Safety with DualGuard UL & FM Listed Firesafe Ducting
One of the latest innovations leading this charge is the DualGuard UL & FM Listed Firesafe Ducting from Composites USA. This advanced ducting system is designed to provide unparalleled fire safety and reliability in demanding industrial environments.
F.A.Q.
At Composites USA, we strive to provide unparalleled service and support for all your maintenance and inspection needs. We’ve compiled a list of frequently asked questions to help you better understand our offerings and how we can assist you. Below, you’ll find detailed answers addressing common inquiries about our services, emergency support, training programs, and customized solutions. If you have any additional questions or require further information, please don’t hesitate to reach out to us.
What types of maintenance and inspection services do you offer?
Composites USA offers a comprehensive range of maintenance and inspection services, including on-site surveys, Barcol Hardness testing, ultrasonic thickness measurements, visual inspections, and spark testing to check the integrity of corrosion liners. Our services include detailed physical property testing and thorough inspection reports to ensure the equipment’s longevity and efficiency.
Are emergency repair services available?
Yes, Composites USA provides 24/7 emergency repair services. Our rapid response teams are ready to perform immediate on-site assessments, emergency repairs, reinforcements, and temporary measures to prevent further damage. These services ensure your equipment can be swiftly brought back into operation, minimizing downtime.
Do you offer training programs for client staff?
Absolutely. Composites USA offers tailored training programs that cover a wide range of topics, including the proper installation and handling of FRP piping and duct systems, maintenance best practices, emergency response procedures, detailed inspection protocols, and the correct use of testing equipment. These programs aim to enhance your team’s skills and knowledge, ensuring the long-term reliability of your equipment.
Can you provide customized solutions for unique project needs?
Yes, we understand that every client has unique requirements. Composites USA offers customized solutions tailored to your specific project needs, whether it’s designing bespoke equipment for challenging applications or creating tailored maintenance schedules to maximize your equipment’s lifespan.
What qualifications do your inspectors have?
Our inspectors at Composites USA possess extensive experience in the fiberglass and Dual Laminate industries, ensuring they bring exceptional expertise to every project. They participate in continuing education programs to stay updated on the latest industry advancements and best practices. In addition to their technical skills, all our inspectors are rigorously trained in OSHA safety standards and are equipped with the necessary tools to perform Test and Inspection services with unmatched safety and efficiency. This commitment to professional development guarantees that you receive the highest quality inspections and invaluable recommendations for maintaining your equipment.
Contact Us
